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Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Diagnostic information and procedures

Engine cooling symptom diagnosis

Suzuki GSX-R. Engine cooling symptom diagnosis


Schematic and routing diagram
Cooling circuit diagram Water hose routing diagram Thermostat air bleeder hole Cushion O-ring Radiator heat guard : be careful not to damage the pawls when ...

Repair instructions
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Other materials:

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows:  remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Check t ...

Clutch removal
Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .  Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Disconnect the ckp sensor coupler (1). Remove the clutch cover (2). ...

Conrod crank pin bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Place the plastigauge axially along ...

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