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Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Diagnostic information and procedures

Engine cooling symptom diagnosis

Suzuki GSX-R. Engine cooling symptom diagnosis


Schematic and routing diagram
Cooling circuit diagram Water hose routing diagram Thermostat air bleeder hole Cushion O-ring Radiator heat guard : be careful not to damage the pawls when ...

Repair instructions
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Other materials:

Water pump construction
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-m, 6.0 Lbf-ft) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) Apply grease. Apply engine coolant. Apply molybdenum oil solution. Do not reuse. ...

Thermostat inspection
Inspect the thermostat in the following procedures:  remove the thermostat. Refer to “thermostat removal and installation” .  Inspect the thermostat pellet for signs of cracking. Test the thermostat at the bench for control action. Caution  do not contact ...

Engine bottom side assembly
Assemble the engine bottom side in the reverse order of disassembly. Pay attention to the following points: Note apply engine oil to each running and sliding part before reassembling. Breather oil return plate When installing the breather oil return plate (1), apply thread loc ...

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