Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Excva removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .
  3.  Connect the special tool (mode select switch) to the dealer mode coupler. Refer to self-diagnostic procedures in section 1a .
  4. After turning the mode select switch on, turn the ignition switch on.

Special tool (a): 0993082720 (mode selection
switch)

Suzuki GSX-R. Excva removal and installation


  1. Check that the cable slots of the excva pulley comes to the middle (adjustment position) a.
  2.  Turn the ignition switch off.
Caution

before removing the excva, be sure to set the excva pulley to the adjustment position.

Suzuki GSX-R. Excva removal and installation


  1. Disconnect the excva coupler (1).

Suzuki GSX-R. Excva removal and installation


  1. Remove the excv cables (2). Refer to excv cable removal and installation .
  2. Remove the excva (3) with the bracket.

Suzuki GSX-R. Excva removal and installation


  1. Remove the bracket from the excva

Suzuki GSX-R. Excva removal and installation


  1. Hold the pulley with an adjustable wrench, and loosen the pulley mounting bolt (4).
Caution

  •  when loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
  •  Do not use the adjustable wrench to turn excva pulley so as not to cause damage to the internal gear of excva.
  1. Remove the pulley from the excva body.

Suzuki GSX-R. Excva removal and installation


Installation

Install the excva in the reverse order of removal. Pay attention to the following points:

Note

align the shafts line a and cable slots b.

Suzuki GSX-R. Excva removal and installation


Tightening torque excva pulley mounting bolt (a): 5 nm (0.5 Kgfm, 3.5 Lbf-ft)

Caution

when loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.

Suzuki GSX-R. Excva removal and installation


Excva inspection

Refer to dtc c46 (p1657-h/l or p1658): excv actuator circuit malfunction in section 1a (page 1a- 109).

Excv cable removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the left side cowling. Refer ...

Excva pulley inspection
Inspect the excva pulley in the following procedures:  remove the excva pulley. Refer to excv cable removal and installation .  Visually inspect the excva pulley for wear and da ...

Other materials:

Front fork parts inspection
Refer to front fork disassembly and assembly . Inner and outer tubes Inspect the inner tube and outer tube for scratches Slide bushing / guide bushing Inspect the slide bushing and guide bushing for wear or damage. If they are worn or damaged, replace them with new ones. If they are not ...

Location of parts
ciutch lever  left handlebar switches indicator lights tachometer ignition switch front brake fluid reservoir  right handlebar switches throttle grip  front brake lever  fuel tank cap front suspension spring pre-load and rebound damping force ...

Evaporative emission control system diagram (only for e-33)
Fuel tank Fuel-vapor separator Fuel pump Fuel feed hose Fuel shut-off valve Iap sensor Surge hose Evap canister Purge hose Evap system purge control solenoid valve Fue Hc vapor Fresh air Vacuum ...

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