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Suzuki GSX-R 1000 Service Manual: Exhaust system inspection

Inspect the exhaust pipe, muffler chamber and muffler connection for exhaust gas leakage and mounting condition. If any defect is found, replace the exhaust pipe, muffler chamber or muffler with a new one.

Check the exhaust pipe bolts, muffler connecting bolts and muffler mounting bolts are tightened to their specified torque. Refer to exhaust system components .

Muffler / muffler chamber / exhaust pipe removal and installation
Removal Loosen the muffler connecting bolts (1).  Remove the mufflers (2) by removing the mounting bolt and nut (3). Note support the muffler to prevent it from falling. ...

Specifications
Service data Fi sensors Tightening torque specifications Note the specified tightening torque is described in the following. Exhaust control system construction  exha ...

Other materials:

Transmission related parts inspection
Refer to transmission removal , transmission installation  and countershaft gear / driveshaft gear disassembly and assembly . Gearshift fork to groove clearance Note the clearance for each gearshift fork plays an important role in the smoothness and positiveness of the ...

Cooling system inspection
Inspect cooling system every 6 000 km (4 000 miles, 6 months) Replace engine coolant every 2 years Engine coolant level inspection Hold the motorcycle vertically.  Check the engine coolant level by observing the f and l lines on the engine coolant reservoir tank. If the level i ...

Air cleaner element inspection
Inspect air cleaner element every 6 000 km (4 000 miles, 12 months) Inspection Remove the air cleaner element. Refer to air cleaner element removal and installation in section 1d .  Inspect the air cleaner element for clogging. If it is clogged with dirt, replace it with a new on ...

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