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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Note

required service material is also described in the following.

“Exhaust system components”

Special tool

Suzuki GSX-R. Special tool


Specifications
Service data Fi sensors Tightening torque specifications Note the specified tightening torque is described in the following. “Exhaust control system construction”  “exha ...

Suspension
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Other materials:

Exhaust control system construction
Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged. 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) 42 – 43 Mm (1.65 – 1.69 In) 60 – 61 Mm (2.36 – ...

Front brake master cylinder / brake lever disassembly and assembly
Refer to “front brake master cylinder assembly removal and installation” . Disassembly Remove the reservoir cap (1), plate (2), diaphragm (3) and reservoir tank (4). Remove the brake light switch (5) and brake lever (6). Remove the dust boot (7) and push rod (8).   ...

Procedure for returning to service
Clean the entire motorcycle.  Remove the oily rags from the air cleaner intake and muffler outlet.  Drain all the engine oil. Install a new oil filter and fill the engine with fresh oil as outlined in this manual.  Remove the spark plugs. Turn the engine a few tim ...

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