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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Note

required service material is also described in the following.

“Exhaust system components”

Special tool

Suzuki GSX-R. Special tool


Specifications
Service data Fi sensors Tightening torque specifications Note the specified tightening torque is described in the following. “Exhaust control system construction”  “exha ...

Suspension
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Other materials:

Cylinder head cover disassembly and assembly
Disassembly Remove the cylinder head cover. Refer to “engine top side disassembly” .  Remove the gaskets (1) and (2). Remove the pair control solenoid valve (3) along with the pair reed valve covers (4). Remove the pair reed valves (5) and cmp sensor (6). As ...

Starter motor inspection
Refer to “starter motor disassembly and assembly” . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, replace the brush holder set with a new one. Measure the length “a” of the carbon brushes using a v ...

Starter clutch inspection
Refer to “starter clutch removal and installation” . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt ...

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