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Suzuki GSX-R 1000 Owners Manual: Tools

Suzuki GSX-R. Tools


A tool kit is provided with your motorcycle. It is located under the rear seat.

Maintenance schedule
It is very important to inspect and maintain your motorcycle regularly. Follow the guidelines in the chart. The intervals between periodic services in kilometers, miles and months are shown. At ...

Steering damper maintenance
Keep the steering damper shaft 1 clean at all times.  Wipe off any oil residue with a cloth. Do not confuse the grease-like residue on the steering damper's shaft with an oil le ...

Other materials:

Engine stop switch inspection
Inspect the engine stop switch in the following procedures:  turn the ignition switch off.  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the right handlebar switch coupler (1). Inspect the engine stop ...

Cylinder inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Cylinder distortion Check the gasket surface of the cylinder for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If any reading exceeds the service limit, replace t ...

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

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