Suzuki GSX-R 1000 Service Manual: Battery components

Regulator / rectifier inspection

Inspect the regulator/rectifier in the following procedures:  turn the ignition switch off.  Disconnect the regulator/rectifier couplers. Refer to “regulator / rectifier removal and ...

Battery charging

Initial charging filling electrolyte Note when filling electrolyte, the battery must be removed from the vehicle and must be put on the level ground. Remove the aluminum tap ...

Other materials:

Cylinder head related parts inspection
Refer to “cylinder head disassembly and assembly” . Cylinder head distortion Decarbonize the combustion chambers.  Check the gasket surface of the cylinder head for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If readings exceed the ...

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Drive chain
This motorcycle has a master link type drive chain. We recommend that you take your motorcycle to an authorized suzuki dealer if the drive chain needs replacing. The condition and adjustment of the drive chain should be checked each day before you ride. Always follow the guidelines for ins ...