Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures

Rear brake hose routing diagram

Hose clamp : face the clamp end backward. Stopper : after the brake hose union has contacted to the stopper, tighten the union bolt. Brake pad pin Plug ...

Repair instructions

Brake pedal height inspection and adjustment Refer to “brake system inspection” in section 0b . ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Transmission components”  “gearshift lever construction”  “gearshift shaft / gearshift cam plate components”  “gearshift shaft construction” Special to ...

Rear brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...

Front brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” . 2) Remove the front brake hoses as shown in the front brake hose routing diagram. Refer to “front brake hose routing diagram” . Installation Caution the seal washers should be replaced with the new ones to pr ...