Refer to “front brake master cylinder assembly removal and installation” .
Disassembly
Assembly
Assemble the master cylinder in the reverse order of disassembly. Pay attention to the following points:
Caution
|
Bf: brake fluid (dot 4)
: Grease 99000–25100 (suzuki
silicone
grease or equivalent)
: Grease 99000–25100 (suzuki
silicone
grease or equivalent)
Tightening torque brake lever pivot bolt (a): 1 n·m (0.1 Kgf-m, 0.5 Lbf-ft) brake lever pivot bolt lock-nut (b): 6 n·m (0.6 Kgf-m, 4.5 Lbf-ft)
Throttle body construction
Intake pipe
Evap system purge control solenoid valve
(e-33 only)
Evap canister (e-33 only)
Iat sensor
Isc valve hose
Ho2 sensor
Face
the clamp end left side.
Yellow
marking should face upward.
Face the
end of clamps upward and ke ...
Rear wheel assembly construction
Rear sprocket nut
Rear axle nut
Brake disc bolt
Clearance
60 N·m (6.0 Kgf-m,
43.0 Lbf-ft)
100 N·m
(10 kgf-m, 72.5 Lbf-ft)
35 N·m
(3.5 Kgf-m, 25.5 Lbf-ft)
Apply grease.
Apply thread lock to the
thread part.
...
Cushion rod bearing removal and installation
Removal
Remove the cushion rod. Refer to “cushion rod removal and installation”
.
Remove the cushion rod bearing with the special
tool.
Special tool
(a):
09921–20240 (bearing remover set)
Installation
Caution
the removed bearings must be replaced with
new on ...