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Suzuki GSX-R 1000 Service Manual: Front brake master cylinder parts inspection

Refer to “front brake master cylinder / brake lever disassembly and assembly” .

Master cylinder

Inspect the master cylinder bore for any scratches or other damage

Suzuki GSX-R. Master cylinder


Piston / rubber parts

Inspect the piston surface for any scratches or other damage.

Inspect the primary cup, secondary cup and dust boot for wear or damage.

Suzuki GSX-R. Piston / rubber parts


Front brake master cylinder / brake lever disassembly and assembly
Refer to “front brake master cylinder assembly removal and installation” . Disassembly Remove the reservoir cap (1), plate (2), diaphragm (3) and reservoir tank (4). Remove the brake ...

Rear brake master cylinder components
Reservoir cap Plate Diaphragm Reservoir tank Reservoir hose Brake hose Brake hose union bolt Brake hose connector Master cylinder Spring Pis ...

Other materials:

Rear sprocket / rear sprocket mounting drum removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Loosen the rear sprocket nuts.  Draw out the rear sprocket mounting drum (1) along with the rear sprocket (2) from the wheel hub.  Remove the rear sprocket n ...

Specifications
Tightening torque specifications Note the specified tightening torque is described in the following. “Rear view mirror construction” Reference: for the tightening torque of fastener not specified in this section, refer to “tightening torque list” in section 0c . ...

Air cleaner box removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” .  Remove the air cleaner mounting bolt. Remove the air clea ...

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