Removal
Special tool (a): 09930–44530 (rotor holder)
Special tool
(b): 09930–30460 (rotor remover
bolt)
(c): 09930–34970 (rotor remover)
Installation
Install the generator in the reverse order of removal. Pay attention to the following points:
Tightening torque generator stator set bolt (a): 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft) generator lead wire set bolt (b): 5.5 N·m (0.55 Kgfm, 4.0 Lbf-ft)
: Sealant 99000–31140 (suzuki
bond
no.1207B or equivalent)
Caution dry these parts naturally. Do not wipe them with a cloth or use compressed air to dry. |
Special tool (a): 09930–44530 (rotor holder)
Tightening torque generator rotor bolt (c): 145 n·m (14.5 Kgf-m, 105.0 Lbf-ft)
: Sealant 99000–31140 (suzuki
bond
no.1207B or equivalent)
Caution use new gasket to prevent oil leakage. |
Be careful
not to pinch the finger between the generator cover and crankcase. |
Note fit the clamp to the generator cover bolt “c”. |
Water pump related parts inspection
Refer to “water pump disassembly and assembly” .
Mechanical seal
Visually inspect the mechanical seal for damage, with
particular attention given to the sealing face.
Replace the mechanical seal that shows indications of
leakage.
Oil seal
Visually inspect the oil seal for damage, with p ...
Light bulb replacement
The wattage rating of each bulb is
shown in the following chart.
When replacing a burned-out
bulb, always use the same wattage
rating according to the following
chart.
Caution
Using a light bulb with the
wrong wattage rating can
cause electrical system damage
or shorte ...
Balancer shaft journal bearing removal and
installation
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Removal
Remove the balancer shaft journal bearings (1).
Note
do not remove the bearings (1) unless
absolutely necessary.
Make a note of where the bearings are
r ...