Suzuki GSX-R 1000 Service Manual: Generator inspection
Generator coil resistance
- Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Disconnect the generator coupler (1).
- Measure the resistance between the three lead
wires.
If the resistance is out of specified value, replace the stator with a new one. Also, check that the generator core is insulated properly.
| Note when making this test, be sure that the battery is in fully charged condition. |
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication resistance (Ω)
Generator coil resistance 0.12 . 0.6
Ω
¶ (W . W) ∞
Ω
¶ (w . Ground)
- Connect the generator coupler.
- Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
No-load performance
- Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Disconnect the generator coupler (1).
- Start the engine and keep it running at 5 000 r/min.
- Using the multi-circuit tester, measure the voltage
between three lead wires.
If the tester reads under the specified value, replace the generator with a new one.
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication voltage (~)
Generator no-load performance (when engine is cold) 85 v (ac) and more at 5 000 r/min
- Connect the generator coupler.
- Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Regulated voltage inspection
Inspect the regulated voltage in the following
procedures:
remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Start the engine ...
Generator removal and installation
Removal
Drain engine oil. Refer to “engine oil and filter replacement” in
section 0b .
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d ...
Other materials:
Engine assembly installation
Install the engine in the reverse order of engine removal.
Pay attention to the following points:
before installing the engine, install the collars (1).
Before installing the engine, install the engine
mounting thrust adjusters (2).
Gradually raise the rear side of ...
Clutch components
Clutch pressure plate
Clutch push piece
No. 1 Drive plate (8 pcs.)
No. 3 Driven plate (0 – 2 pcs.)
No. 1 Driven plate (5 – 7 pcs.)
No. 2 Driven plate (1 pc.)
No. 2 Drive plate (1 pc.)
Spring washer
Spring washer seat
Clutch sleeve hub
Seat ...
Rear wheel dust seal / bearing removal and installation
Removal
Remove the rear wheel assembly. Refer to “rear wheel assembly removal
and installation” .
Remove the rear sprocket mounting drum assembly
(1) from the rear wheel.
Remove the wheel dampers (2).
Remove the dust seal.
Special tool
(a): 09913–50121 (oil s ...