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Suzuki GSX-R 1000 Service Manual: Generator inspection

Generator coil resistance

  1. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the generator coupler (1).

Suzuki GSX-R. Generator coil resistance


  1. Measure the resistance between the three lead wires.

    If the resistance is out of specified value, replace the stator with a new one. Also, check that the generator core is insulated properly.

Note

when making this test, be sure that the battery is in fully charged condition.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication resistance (Ω)

Generator coil resistance 0.12 . 0.6

Ω

¶ (W . W) ∞

Ω

¶ (w . Ground)

Suzuki GSX-R. Generator coil resistance


  1. Connect the generator coupler.
  2.  Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).

No-load performance

  1. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the generator coupler (1).

Suzuki GSX-R. No-load performance


  1. Start the engine and keep it running at 5 000 r/min.
  2.  Using the multi-circuit tester, measure the voltage between three lead wires.

    If the tester reads under the specified value, replace the generator with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication voltage (~)

Generator no-load performance (when engine is cold) 85 v (ac) and more at 5 000 r/min

Suzuki GSX-R. No-load performance


  1. Connect the generator coupler.
  2.  Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Regulated voltage inspection
Inspect the regulated voltage in the following procedures:  remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Start the engine ...

Generator removal and installation
Removal Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d ...

Other materials:

Cam chain tension adjuster inspection
The cam chain tension adjuster is maintained to proper tension automatically.  Remove the cam chain tension adjuster. Refer to “engine top side disassembly” .  Holding the cam chain tension adjuster as shown in the figure, compress the plunger by turning the adjuster body unt ...

Throttle body disassembly and assembly
Refer to “throttle body removal and installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups so that they can be reinstalled in their original positions. Disconnect the fuel feed hose (1), isc valve ho ...

Clamp
Clamp the wire harness at such positions as indicated in “wiring harness routing diagram” in section 9a .  Bend the clamp properly so that the wire harness is clamped securely.  In clamping the wire harness, use care not to allow it to hang down.  Do not use wire or an ...

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