Suzuki GSX-R 1000 Service Manual: Regulator / rectifier removal and installation
Removal
- Turn the ignition switch off.
- Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
- Remove the evap system purge control solenoid valve bracket bolt. (E-33 only)
- Disconnect the regulator/rectifier couplers (1).
- Remove the regulator/rectifier as shown in the regulator/rectifier construction. Refer to “regulator / rectifier construction” .
Installation
- Install the regulator/rectifier as shown in the regulator/rectifier construction. Refer to “regulator / rectifier construction” .
- Reinstall the removed parts.
Regulator / rectifier construction
Regulator/rectifier
Regulator/rectifier bracket
Air intake pipe (rh)
Spacer
Wiring harness
Connect
the regulator/rectifier couplers under the wiring harnes ...
Regulator / rectifier inspection
Inspect the regulator/rectifier in the following procedures:
turn the ignition switch off.
Disconnect the regulator/rectifier couplers. Refer to “regulator /
rectifier removal and ...
Other materials:
Light bulb replacement
The wattage rating of each bulb is
shown in the following chart.
When replacing a burned-out
bulb, always use the same wattage
rating according to the following
chart.
Caution
Using a light bulb with the
wrong wattage rating can
cause electrical system damage
or shorte ...
Exhaust control system construction
Excv cable no. 1 (Cl)
Excv cable no. 2 (Op)
When
loosening or tightening the pulley bolt, be sure to fix the
pulley with an adjustable wrench, or excva may get damaged.
5 N·m (0.5 Kgf-m, 3.5 Lbf-ft)
42 – 43 Mm (1.65 – 1.69 In)
60 – 61 Mm (2.36 – ...
Horn inspection
Note
if the horn sound condition is normal, it is not
necessary to inspect the horn button
continuity.
Horn button inspection
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left handlebar switch lead ...