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Suzuki GSX-R 1000 Service Manual: Regulator / rectifier removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Charging system / Repair instructions / Regulator / rectifier removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .
  3.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  4. Remove the evap system purge control solenoid valve bracket bolt. (E-33 only)

Suzuki GSX-R. Regulator / rectifier removal and installation


  1. Disconnect the regulator/rectifier couplers (1).

Suzuki GSX-R. Regulator / rectifier removal and installation


  1. Remove the regulator/rectifier as shown in the regulator/rectifier construction. Refer to “regulator / rectifier construction” .

Installation

  1. Install the regulator/rectifier as shown in the regulator/rectifier construction. Refer to “regulator / rectifier construction” .
  2.  Reinstall the removed parts.
Regulator / rectifier construction
Regulator/rectifier Regulator/rectifier bracket Air intake pipe (rh) Spacer Wiring harness Connect the regulator/rectifier couplers under the wiring harnes ...

Regulator / rectifier inspection
Inspect the regulator/rectifier in the following procedures:  turn the ignition switch off.  Disconnect the regulator/rectifier couplers. Refer to “regulator / rectifier removal and ...

Other materials:

Clutch components
Clutch pressure plate Clutch push piece No. 1 Drive plate (8 pcs.) No. 3 Driven plate (0 – 2 pcs.) No. 1 Driven plate (5 – 7 pcs.) No. 2 Driven plate (1 pc.) No. 2 Drive plate (1 pc.) Spring washer Spring washer seat Clutch sleeve hub Seat ...

Fuel and oil recommendation
Fuel (for USA and Canada) Use only unleaded gasoline of at least 90 pump octane (r/2 + m/2). Gasoline containing mtbe (meltyl tertiary butyl ether), less than 10% ethanol, or less than 5% methanol with appropriate cosolvents and corrosion inhibitor is permissible. Fuel (for other countries) ...

Piston ring removal and installation
Removal Remove the piston. Refer to “engine bottom side disassembly” .  Carefully spread the ring opening with your thumbs and then push up the opposite side of the 1st ring to remove it. Note do not expand the piston ring excessively since it is apt to be broken down. ...

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