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Suzuki GSX-R 1000 Service Manual: Regulator / rectifier removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Charging system / Repair instructions / Regulator / rectifier removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .
  3.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  4. Remove the evap system purge control solenoid valve bracket bolt. (E-33 only)

Suzuki GSX-R. Regulator / rectifier removal and installation


  1. Disconnect the regulator/rectifier couplers (1).

Suzuki GSX-R. Regulator / rectifier removal and installation


  1. Remove the regulator/rectifier as shown in the regulator/rectifier construction. Refer to “regulator / rectifier construction” .

Installation

  1. Install the regulator/rectifier as shown in the regulator/rectifier construction. Refer to “regulator / rectifier construction” .
  2.  Reinstall the removed parts.
Regulator / rectifier construction
Regulator/rectifier Regulator/rectifier bracket Air intake pipe (rh) Spacer Wiring harness Connect the regulator/rectifier couplers under the wiring harnes ...

Regulator / rectifier inspection
Inspect the regulator/rectifier in the following procedures:  turn the ignition switch off.  Disconnect the regulator/rectifier couplers. Refer to “regulator / rectifier removal and ...

Other materials:

DTC “c42” (p1650): ig switch circuit malfunction
Detected condition and possible cause Detected condition Possible cause Ignition switch signal is not input to the ecm. Ignition system circuit open or short.  Ecm malfunction. When the id agreement is not verified. Ecm does not re ...

Pair system inspection
Inspect pair system every 12 000 km (7 500 miles, 24 months) Inspect the pair (air supply) system periodically. Refer to “pair system inspection” in section 1b . Throttle valve synchronization Inspect throttle valve synchronization initially at 1 000 km (600 miles, 2 months) (e-33 only) and ...

Charging system symptom diagnosis
Condition Possible cause Correction / reference item Generator does not charge Open- or short-circuited lead wires, or loose lead connections. Repair, replace or connect properly. Short-circuited, grounded or open generator coil. Replace ...

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