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Suzuki GSX-R 1000 Service Manual: Cushion lever removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Cushion lever removal and installation

Removal

  1. Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .
  2.  Support the motorcycle with a jack to relieve load on the cushion levers.
  3.  Remove the left muffler and muffler chamber heat guard no. 2. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
  4.  Remove the rear shock absorber. Refer to “rear shock absorber removal and installation” .
  5.  Remove the cushion levers (1).

Suzuki GSX-R. Cushion lever removal and installation


Installation

Install the cushion levers in the reverse order of removal.

Pay attention to the following point:

Tightening torque cushion lever mounting nut (a): 98 n·m (9.8 Kgfm, 71.0 Lbf-ft) cushion rod rear mounting nut (b): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft)

Suzuki GSX-R. Cushion lever removal and installation


Rear shock absorber disposal
Refer to “rear shock absorber removal and installation” . The rear shock absorber unit contains high-pressure nitrogen gas. Mishandling can cause explosion.  Keep away from f ...

Cushion lever inspection
Refer to “cushion lever removal and installation” . Cushion lever Inspect the cushion levers for damage. If any defects are found, replace the cushion levers with new ones. ...

Other materials:

Oil jet removal and installation
Piston cooling oil jet Removal Remove the engine assembly. Refer to “engine assembly removal” in section 1d .  Remove the crankshaft assembly. Refer to “engine bottom side disassembly” in section 1d (page 1d- 49).  Remove the piston cooling oil jets (1) from the upper cra ...

Fastener removal and installation
Type a Removal Depress the head of fastener center piece (1).  Pull out the fastener (2). Installation Let the center piece stick out toward the head so that the pawls “a” closes. Insert the fastener into the installation hole. Note to prevent the pawl ...

Starting off
Warning Riding this motorcycle at excessive speed increases your chances of losing control of the motorcycle. This may result in an accident. Always ride within the limits of your skills, your motorcycle, and the riding conditions.   Warning Remov ...

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