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Suzuki GSX-R 1000 Service Manual: Cushion lever removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Cushion lever removal and installation

Removal

  1. Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .
  2.  Support the motorcycle with a jack to relieve load on the cushion levers.
  3.  Remove the left muffler and muffler chamber heat guard no. 2. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
  4.  Remove the rear shock absorber. Refer to “rear shock absorber removal and installation” .
  5.  Remove the cushion levers (1).

Suzuki GSX-R. Cushion lever removal and installation


Installation

Install the cushion levers in the reverse order of removal.

Pay attention to the following point:

Tightening torque cushion lever mounting nut (a): 98 n·m (9.8 Kgfm, 71.0 Lbf-ft) cushion rod rear mounting nut (b): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft)

Suzuki GSX-R. Cushion lever removal and installation


Rear shock absorber disposal
Refer to “rear shock absorber removal and installation” . The rear shock absorber unit contains high-pressure nitrogen gas. Mishandling can cause explosion.  Keep away from f ...

Cushion lever inspection
Refer to “cushion lever removal and installation” . Cushion lever Inspect the cushion levers for damage. If any defects are found, replace the cushion levers with new ones. ...

Other materials:

Handlebar removal and installation
Removal Remove the following parts from the left handlebar.  left handlebar switch box (1)  handlebar balancer (2)  grip rubber (3)  clutch cable (4) Remove the following parts from the right handlebar.  right handlebar switch box (5)   ...

Specifications
Service data Oil pump Oil Tightening torque specifications Reference: for the tightening torque of fastener not specified in this section, refer to “tightening torque list” in section 0c . ...

General description
Combination meter system description This combination meter mainly consists of a stepping motor, lcd (liquid crystal display) and leds (light emitting diode). The tachometer pointer is driven by the stepping motor. The lcds indicate followings: speed, odo / trip 1 / trip 2 / fuel reserve ...

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