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Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures

Suzuki GSX-R 1000 Service Manual / Engine / Ignition system / Diagnostic information and procedures

Schematic and routing diagram
Ignition system diagram Refer to “wire color symbols” in section 0a . Ignition system components location Refer to “electrical components location” in section 0a . ...

Ignition system symptom diagnosis
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Other materials:

Conrod crank pin bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Place the plastigauge axially along ...

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Combination meter removal and installation
Removal Remove the combination meter mounting bolt (1). Bushing Disconnect the coupler (2) and remove the combination meter assembly (3). Installation Install the combination meter in the reverse order of removal. Note fix the boot of ...

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