Suzuki GSX-R 1000 Service Manual: Fuel mesh filter inspection and cleaning
Inspect the fuel mesh filter in the following procedures:
- remove the fuel mesh filter. Refer to “fuel pump disassembly and assembly” .
- If the fuel mesh filter is clogged with foreign particles, it hinders smooth gasoline flow resulting in loss of engine power. Such a filter should be cleaned by blowing with compressed air.
| Note when the fuel mesh filter is dirtied excessively, replace the fuel filter cartridge with a new one. |
- After finishing the fuel mesh filter inspection, reinstall the fuel mesh filter. Refer to “fuel pump disassembly and assembly” .
Fuel injector / Fuel delivery pipe / t-joint removal and installation
Refer to “throttle body disassembly and assembly” in section 1d .
Fuel pump disassembly and assembly
Disassembly
Remove the fuel tank. Refer to “fuel tank removal and installation” .
Remove the fuel pump assembly (1) by removing its
mounting bolts diagonally.
Spil ...
Fuel injector inspection and cleaning
Inspect the fuel injector in the following procedures:
remove the fuel injector. Refer to “throttle body disassembly and
assembly” in section 1d .
Check the fuel injector for evid ...
Other materials:
Rod guide case tightening torque
Tighten the rod guide case in the following procedures:
measure the effective length l of the torque wrench.
Calculate the reading torque on the torque wrench by
use of the formula shown below.
Special tool
(a): 09940–84710 (rod guide case
wrench)
T: reading torque on the torq ...
Rear brake master cylinder parts inspection
Refer to “rear brake master cylinder disassembly and assembly” .
Master cylinder
Inspect the master cylinder bore for any scratches or
other damage.
Piston / rubber parts
Inspect the piston surface for any scratches or other
damage.
Inspect the primary cup, secondary cup and dust boot
...
Front brake master cylinder / brake lever disassembly and assembly
Refer to “front brake master cylinder assembly removal and installation” .
Disassembly
Remove the reservoir cap (1), plate (2), diaphragm
(3) and reservoir tank (4).
Remove the brake light switch (5) and brake lever
(6).
Remove the dust boot (7) and push rod (8).
...