Suzuki GSX-R 1000 Service Manual: Repair instructions

Diagnostic information and procedures

Fuel system diagnosis ...

Fuel pressure inspection

Keep away from fire or spark. Spilled gasoline should be wiped off immediately. Work in a well-ventilated area. Inspect the fuel pressure in the following ...

Other materials:

Rod guide case tightening torque
Tighten the rod guide case in the following procedures: measure the effective length l of the torque wrench. Calculate the reading torque on the torque wrench by use of the formula shown below. Special tool (a): 09940–84710 (rod guide case wrench) T: reading torque on the torq ...

DTC “c46” (p1657-h/l or p1658): excv actuator circuit malfunction
Detected condition Possible cause C46 The operation signal does not reach the excv actuator. Excva position sensor voltage low or high 0.14 V ≤ Sensor voltage < 4.9 V (without the above range) excva can not operate properly. Excva ...

Piston ring removal and installation
Removal Remove the piston. Refer to “engine bottom side disassembly” .  Carefully spread the ring opening with your thumbs and then push up the opposite side of the 1st ring to remove it. Note do not expand the piston ring excessively since it is apt to be broken down. ...