Suzuki GSX-R 1000 Service Manual: Repair instructions

Diagnostic information and procedures

Fuel system diagnosis ...

Fuel pressure inspection

Keep away from fire or spark. Spilled gasoline should be wiped off immediately. Work in a well-ventilated area. Inspect the fuel pressure in the following ...

Other materials:

Short circuit check (wire harness to ground)
Disconnect the negative (–) cable from the battery.  Disconnect the connectors/couplers at both ends of the circuit to be checked. Note if the circuit to be checked branches to other parts as shown, disconnect all connectors/ couplers of those parts. Otherwise, diagnos ...

Water pump components
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-n, 6.0 Ib-ft) 10 N·m (1.0 Kgf-n, 7.0 Ib-ft) 6 N·m (0.6 Kgf-n, 4.5 Ib-ft) 13 N·m (1.3 Kgf-n, 9.5 Ib-ft) Apply grease. Apply engine coolant. Apply molyb ...

Crankshaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect each upper and lower crankcase bearing for any damage. Set the crankshaft onto the upper crank case.  Install the plastigauge onto each crankshaft jour ...