Suzuki GSX-R 1000 Service Manual: Fuel pump relay inspection
Refer to “electrical components location” in section 0a .
Inspect the fuel pump relay in the following procedures:
- remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
- Remove the fuel pump relay (1).
- First, check for insulation with the tester between terminals “a” and “b”. Next, check for continuity between “a” and “b” with 12 v voltage applied, positive (+) to terminal “c” and negative (–) to terminal “d”. If continuity does not exist, replace the relay with a new one.
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication
continuity test ( 
)
Fuel hose inspection
Refer to “fuel line inspection” in section 0b (page 0b- 10).
Fuel level gauge inspection
Refer to “fuel level gauge inspection” in section 9c .
Fuel discharge amount inspection
Keep away from fire or spark.
Spilled gasoline should be wiped off
immediately.
Work in a well-ventilated area.
Inspect the fuel discharge amo ...
Fuel tank construction
Fuel tank heat
shield
: aluminum film side should face the engine side.
Fuel tank front cover
Fuel tank front bracket
Velcro fastenings
: clean the adhesiv ...
Other materials:
Specifications
Service data
Valve + guide
unit: mm (in)
Camshaft + cylinder head
unit: mm (in)
Cylinder + piston + piston ring
unit: mm (in)
Conrod + crankshaft
unit: mm (in)
Balancer
unit: mm (in)
Oil pump
Clutch
unit: mm (in)
Drive train
unit: mm (in) except ratio
...
Front wheel removal
Place the motorcycle on the
side stand.
Remove both brake calipers
from the front forks by removing
two mounting bolts 1 on
each calipers.
Note: never squeeze the front
brake lever with the caliper
removed. It is very difficult to force
the pads back into the caliper
asse ...
Specifications
Service data
Suspension
unit: mm (in)
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Front fork components”
Reference: for the tightening torque of fastener not specified in this
section, refer to “tightening ...