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Suzuki GSX-R 1000 Service Manual: Fuel pump relay inspection

Refer to electrical components location in section 0a .

Inspect the fuel pump relay in the following procedures:

  1.  remove the frame covers. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
  2.  Remove the fuel pump relay (1).

Suzuki GSX-R. Fuel pump relay inspection


  1. First, check for insulation with the tester between terminals a and b. Next, check for continuity between a and b with 12 v voltage applied, positive (+) to terminal c and negative () to terminal d. If continuity does not exist, replace the relay with a new one.

Special tool : 0990025008 (multi circuit tester
set)

Tester knob indication continuity test ( )


Suzuki GSX-R. Fuel pump relay inspection


Fuel hose inspection

Refer to fuel line inspection in section 0b (page 0b- 10).

Fuel level gauge inspection

Refer to fuel level gauge inspection in section 9c .

Fuel discharge amount inspection
Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Inspect the fuel discharge amo ...

Fuel tank construction
Fuel tank heat shield : aluminum film side should face the engine side. Fuel tank front cover Fuel tank front bracket Velcro fastenings : clean the adhesiv ...

Other materials:

Drive mode selector description
Engine power characteristics can be changed in 3 modes by operating the drive mode selector to meet various riding conditions and riders preference. Operation Drive mode is preset at a-mode when the ignition switch and engine stop switch are turned on. Follow the procedure below to operat ...

Cooling system inspection
Inspect cooling system every 6 000 km (4 000 miles, 6 months) Replace engine coolant every 2 years Engine coolant level inspection Hold the motorcycle vertically.  Check the engine coolant level by observing the f and l lines on the engine coolant reservoir tank. If the level i ...

Engine components removable with the engine in place
Engine components which can be removed while the engine is installed on the frame are as follows. For the installing and removing procedures, refer to respective paragraphs describing each component. Center of engine Item Removal Inspection Installation ...

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