Suzuki GSX-R 1000 Service Manual: Fuel pump relay inspection
Refer to “electrical components location” in section 0a .
Inspect the fuel pump relay in the following procedures:
- remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
- Remove the fuel pump relay (1).
- First, check for insulation with the tester between terminals “a” and “b”. Next, check for continuity between “a” and “b” with 12 v voltage applied, positive (+) to terminal “c” and negative (–) to terminal “d”. If continuity does not exist, replace the relay with a new one.
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication
continuity test ( 
)
Fuel hose inspection
Refer to “fuel line inspection” in section 0b (page 0b- 10).
Fuel level gauge inspection
Refer to “fuel level gauge inspection” in section 9c .
Fuel discharge amount inspection
Keep away from fire or spark.
Spilled gasoline should be wiped off
immediately.
Work in a well-ventilated area.
Inspect the fuel discharge amo ...
Fuel tank construction
Fuel tank heat
shield
: aluminum film side should face the engine side.
Fuel tank front cover
Fuel tank front bracket
Velcro fastenings
: clean the adhesiv ...
Other materials:
DTC “c42” (p1650): ig switch circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
Ignition switch signal is not input to the ecm.
Ignition system circuit open or short.
Ecm malfunction.
When the id agreement is not verified.
Ecm does not re ...
Tp sensor adjustment
Inspect the tp sensor setting position and adjust it if
necessary in the following procedures:
connect the special tool (mode select switch) to the dealer mode
coupler. Refer to “self-diagnostic procedures” in section 1a .
Special tool
: 09930–82720 (mode selection switch)
Warn ...
Excv cable removal and installation
Removal
Turn the ignition switch off.
Remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Connect the special tool (mo ...