Suzuki GSX-R 1000 Service Manual: Fuel pump relay inspection
Refer to “electrical components location” in section 0a .
Inspect the fuel pump relay in the following procedures:
- remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
- Remove the fuel pump relay (1).
- First, check for insulation with the tester between terminals “a” and “b”. Next, check for continuity between “a” and “b” with 12 v voltage applied, positive (+) to terminal “c” and negative (–) to terminal “d”. If continuity does not exist, replace the relay with a new one.
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication
continuity test ( 
)
Fuel hose inspection
Refer to “fuel line inspection” in section 0b (page 0b- 10).
Fuel level gauge inspection
Refer to “fuel level gauge inspection” in section 9c .
Fuel discharge amount inspection
Keep away from fire or spark.
Spilled gasoline should be wiped off
immediately.
Work in a well-ventilated area.
Inspect the fuel discharge amo ...
Fuel tank construction
Fuel tank heat
shield
: aluminum film side should face the engine side.
Fuel tank front cover
Fuel tank front bracket
Velcro fastenings
: clean the adhesiv ...
Other materials:
Gearshift shaft construction
Gearshift shaft
Washer
Snap ring
Gearshift shaft return spring
Gearshift cam drive plate
Gearshift plate return spring
8.5 N·m (0.85 Kgf-m,
6.0 Lbf-ft)
13 N·m
(1.3 Kgf-m, 9.5 Lbf-ft)
19 N·m
(1.9 Kgf-m, 13.5 Lbf-ft)
Apply ...
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Exhaust system components”
Special tool
...
Water pump components
Impeller
Mechanical seal
Oil seal
O-ring
O-ring
8
N·m (0.8 Kgf-n, 6.0 Ib-ft)
10 N·m
(1.0 Kgf-n, 7.0 Ib-ft)
6 N·m (0.6
Kgf-n, 4.5 Ib-ft)
13 N·m
(1.3 Kgf-n, 9.5 Ib-ft)
Apply grease.
Apply engine coolant.
Apply molyb ...