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Suzuki GSX-R 1000 Service Manual: Fuel pump relay inspection

Refer to “electrical components location” in section 0a .

Inspect the fuel pump relay in the following procedures:

  1.  remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
  2.  Remove the fuel pump relay (1).

Suzuki GSX-R. Fuel pump relay inspection


  1. First, check for insulation with the tester between terminals “a” and “b”. Next, check for continuity between “a” and “b” with 12 v voltage applied, positive (+) to terminal “c” and negative (–) to terminal “d”. If continuity does not exist, replace the relay with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication continuity test ( )


Suzuki GSX-R. Fuel pump relay inspection


Fuel hose inspection

Refer to “fuel line inspection” in section 0b (page 0b- 10).

Fuel level gauge inspection

Refer to “fuel level gauge inspection” in section 9c .

Fuel discharge amount inspection
Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Inspect the fuel discharge amo ...

Fuel tank construction
Fuel tank heat shield : aluminum film side should face the engine side. Fuel tank front cover Fuel tank front bracket Velcro fastenings : clean the adhesiv ...

Other materials:

If you don't have a helmet, buy a helmet and wear it every time you ride
Most accidents occur within a few miles of home, and almost half occur at speeds of less than 30 mph. So even if you're just going on a quick errand, be preparedstrap on your helmet before you take off. Helmets do not reduce essential vision or hearing. Generally, helmets do not cause or ...

Sprocket mounting drum dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Remove the rear sprocket mounting drum assembly (1). Refer to “rear sprocket / rear sprocket mounting drum removal and installation” (page 3a- 3). Remove the ...

Specifications
Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Front brake hose routing diagram”  “rear brake hose routing diagram”  “front brake master cylinder components”  “rear ...

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