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Suzuki GSX-R 1000 Service Manual: Fuel tank construction

Suzuki GSX-R. Fuel tank construction


  1. Fuel tank heat
    shield : aluminum film side should face the engine side.
  2. Fuel tank front cover
  3. Fuel tank front bracket
  4. Velcro fastenings
    : clean the adhesive surface before adhering the velcro fastenings.
  5. Insert
    to the bracket.
  6. Apply
    adhesive agent.
Fuel pump relay inspection
Refer to “electrical components location” in section 0a . Inspect the fuel pump relay in the following procedures:  remove the frame covers. Refer to “exterior parts removal and installa ...

Fuel tank removal and installation
Removal Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Remove the front s ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Fuel pump components” Special tool ...

Rear turn signal light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Remove the rear turn signal light lens (1). Replace the bulb (2). Reinstall the removed parts ...

Diagnostic information and procedures
Engine mechanical symptom diagnosis Refer to “engine symptom diagnosis” in section 1a . Compression pressure check The compression pressure reading of a cylinder is a good indicator of its internal condition. The decision to overhaul the cylinder is often based on the results of a compressio ...

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