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Suzuki GSX-R 1000 Service Manual: Fuel tank construction

Suzuki GSX-R. Fuel tank construction


  1. Fuel tank heat
    shield : aluminum film side should face the engine side.
  2. Fuel tank front cover
  3. Fuel tank front bracket
  4. Velcro fastenings
    : clean the adhesive surface before adhering the velcro fastenings.
  5. Insert
    to the bracket.
  6. Apply
    adhesive agent.
Fuel pump relay inspection
Refer to “electrical components location” in section 0a . Inspect the fuel pump relay in the following procedures:  remove the frame covers. Refer to “exterior parts removal and installa ...

Fuel tank removal and installation
Removal Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Remove the front s ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Throttle body components”  “engine bottom side assembly” Special tool ...

Procedure for returning to service
Clean the entire motorcycle.  Remove the oily rags from the air cleaner intake and muffler outlet.  Drain all the engine oil. Install a new oil filter and fill the engine with fresh oil as outlined in this manual.  Remove the spark plugs. Turn the engine a few tim ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Drive chain related components” Special tool ...

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