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Suzuki GSX-R 1000 Service Manual: Fuel tank construction

Suzuki GSX-R. Fuel tank construction


  1. Fuel tank heat
    shield : aluminum film side should face the engine side.
  2. Fuel tank front cover
  3. Fuel tank front bracket
  4. Velcro fastenings
    : clean the adhesive surface before adhering the velcro fastenings.
  5. Insert
    to the bracket.
  6. Apply
    adhesive agent.
Fuel pump relay inspection
Refer to “electrical components location” in section 0a . Inspect the fuel pump relay in the following procedures:  remove the frame covers. Refer to “exterior parts removal and installa ...

Fuel tank removal and installation
Removal Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Remove the front s ...

Other materials:

Front suspension adjustment
After installing the front fork, adjust the spring pre-load and two kinds of damping force as follows: Adjust the left and right front forks to the same setting. Spring pre-load adjustment Turn the spring pre-load adjuster (1) counterclockwise fully. From that position (softe ...

Front wheel removal
Place the motorcycle on the side stand. Remove both brake calipers from the front forks by removing two mounting bolts 1 on each calipers. Note: never squeeze the front brake lever with the caliper removed. It is very difficult to force the pads back into the caliper asse ...

Steering tension adjustment
Check the steering movement in the following procedures:  by supporting the motorcycle with a jack, lift the front wheel unit is off the floor 20 – 30 mm (0.8 – 1.2 In).  Remove the steering damper. Refer to “steering damper construction” .  Check to make sure that the cabl ...

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