Suzuki GSX-R 1000 Service Manual: Fuel tank construction

Suzuki GSX-R 1000 Service Manual / Engine / Fuel system / Repair instructions / Fuel tank construction

Suzuki GSX-R. Fuel tank construction

Fuel tank heat
shield : aluminum film side should face the engine side.
Fuel tank front cover
Fuel tank front bracket
Velcro fastenings
: clean the adhesive surface before adhering the velcro fastenings.
Insert
to the bracket.
Apply
adhesive agent.

Fuel pump relay inspection

Refer to “electrical components location” in section 0a . Inspect the fuel pump relay in the following procedures: remove the frame covers. Refer to “exterior parts removal and installa ...

Fuel tank removal and installation

Removal Keep away from fire or spark. Spilled gasoline should be wiped off immediately. Work in a well-ventilated area. Remove the front s ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Front brake master cylinder components” “rear brake master cylinder components” “rear brake pedal construction” Special tool ...

Rear brake master cylinder assembly removal and installation
Refer to “rear brake hose routing diagram” (page 4a- 2). Removal Remove the right side frame cover. Refer to “exterior parts removal and installation” in section 9d . Remove the rear brake fluid reservoir mounting bolt (1). Drain brake fluid. Refer to “brake fluid replac ...

Fuel pump inspection
Turn the ignition switch on and check that the fuel pump operates for a few seconds. If the fuel pump motor does not make operating sound, inspect the fuel pump circuit connections or inspect the fuel pump relay and to sensor. Refer to “fuel pump relay inspection” and “dtc “c23” (p1651 ...