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Suzuki GSX-R 1000 Service Manual: Fuel tank construction

Suzuki GSX-R. Fuel tank construction


  1. Fuel tank heat
    shield : aluminum film side should face the engine side.
  2. Fuel tank front cover
  3. Fuel tank front bracket
  4. Velcro fastenings
    : clean the adhesive surface before adhering the velcro fastenings.
  5. Insert
    to the bracket.
  6. Apply
    adhesive agent.
Fuel pump relay inspection
Refer to “electrical components location” in section 0a . Inspect the fuel pump relay in the following procedures:  remove the frame covers. Refer to “exterior parts removal and installa ...

Fuel tank removal and installation
Removal Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Remove the front s ...

Other materials:

Engine coolant
Coolant level The engine coolant solution should be between "f" (full) and "1..:' (Low) level lines on the engine coolant reservoir. If the level is lower than "1..:' (Low) level line, bring it up to "f" (full) level by adding 50:50 mixture of distilled water ...

Front brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “front brake pad replacement” . Caution replace the brake pad as a set, otherwise braking perform ...

Gear position (gp) switch removal and installation
Removal Turn the ignition switch off.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Disconnect the gear position switch lead wire coupler (1). Remove the engine sprocket cover. Refer to “engine sprocket r ...

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