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Suzuki GSX-R 1000 Service Manual: Fuel discharge amount inspection


  • Keep away from fire or spark.
  •  Spilled gasoline should be wiped off immediately.
  •  Work in a well-ventilated area.

Inspect the fuel discharge amount in the following procedures:

  1.  lift and support the fuel tank. Refer to fuel tank removal and installation .
  2. ) Place a rag under the fuel feed hose (1) and disconnect fuel feed hose from the fuel pump.

Suzuki GSX-R. Fuel discharge amount inspection


  1. Connect a proper fuel hose (2) to the fuel pump.
  2.  Place the measuring cylinder and insert the fuel hose end into the measuring cylinder.
  3.  Disconnect the fuel pump lead wire coupler (3).

Suzuki GSX-R. Fuel discharge amount inspection


  1. Connect a proper lead wire into the fuel pump lead wire coupler (fuel pump side) and apply 12 v to the fuel pump (between (+) y/r wire and () b/w wire) for 10 seconds and measure the amount of fuel discharged.

    If the discharge amount is out of the specification, the probable cause may be failure of the fuel pump or clogged fuel filter.

Note

the battery must be in fully charged condition.

Fuel discharge amount 222 ml (7.5/7.8 Us/lmp oz) and more/10 seconds

Suzuki GSX-R. Fuel discharge amount inspection


  1. After finishing the fuel discharge inspection, reinstall the fuel tank. Refer to fuel tank removal and installation .
Note

connect the fuel feed hose to the fuel pump until it locks securely (a click is heard).

Fuel pump inspection
Turn the ignition switch on and check that the fuel pump operates for a few seconds. If the fuel pump motor does not make operating sound, inspect the fuel pump circuit connections or inspect th ...

Fuel pump relay inspection
Refer to electrical components location in section 0a . Inspect the fuel pump relay in the following procedures:  remove the frame covers. Refer to exterior parts removal and installa ...

Other materials:

Engine bottom side disassembly
Note the crankcase must be separated to service the crankshaft and conrod. Remove the engine assembly from the frame. Refer to engine assembly removal .  Remove the engine top side (1). Refer to engine top side disassembly . Crankcase breather (pcv) cover R ...

Oil jet inspection
Refer to oil jet removal and installation . Oil jet Make sure that the oil jets are not clogged. If they are clogged, clean their oil passage using a wire of the proper size and compressed air. Piston cooling jet Oil jet (for transmission) Oil jet (for cam chain te ...

Ect sensor removal and installation
Removal Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Drain engine coolant. Refer to cooling system inspection in section 0b .  Disconnect the coupler and remove the ect sensor (1). Caution take special care ...

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