Suzuki GSX-R 1000 Service Manual: Fuel pressure inspection
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Inspect the fuel pressure in the following procedures:
- lift and support the fuel tank. Refer to “fuel tank removal and installation” .
- Place a rag under the fuel feed hose (1) and remove the fuel feed hose.
- Install the special tools between the fuel pump and fuel delivery pipe.
Special tool
(a): 09940–40211 (fuel pressure
gauge
adapter)
(b): 09940–40220 (fuel pressure
gauge
attachment)
(c): 09915–77331 (oil pressure gauge
(1000
kpa))
(d): 09915–74521 (adapter hose)
- Turn the ignition on and check for fuel pressure.
Fuel pressure approx. 300 Kpa (3.0 Kgf/cm2, 43 psi)
If the fuel pressure is lower than the specification, check for the followings:
- fuel hose leakage
- clogged fuel filter
- pressure regulator
- Fuel pump
If the fuel pressure is higher than the specification, check for the followings:
- fuel pump
- pressure regulator
- Remove the special tools.
 Before
removing the special tools, turn the ignition switch off and release the fuel pressure slowly. |
- Reinstall the fuel tank. Refer to “fuel tank removal and installation” .
| Note connect the fuel feed hose to the fuel pump until it locks securely (a click is heard). |
Fuel pump inspection
Turn the ignition switch on and check that the fuel pump
operates for a few seconds.
If the fuel pump motor does not make operating sound, inspect the fuel pump
circuit connections or inspect th ...
Other materials:
Oil pressure regulator / oil strainer
inspection
Refer to “oil pan / oil pressure regulator / oil strainer removal and
installation” .
Oil pressure regulator
Inspect the operation of the oil pressure regulator by
pushing the piston with a proper bar.
If the piston does not operate smoothly, replace the oil
pressure regulator with a new on ...
Gearshift shaft construction
Gearshift shaft
Washer
Snap ring
Gearshift shaft return spring
Gearshift cam drive plate
Gearshift plate return spring
8.5 N·m (0.85 Kgf-m,
6.0 Lbf-ft)
13 N·m
(1.3 Kgf-m, 9.5 Lbf-ft)
19 N·m
(1.9 Kgf-m, 13.5 Lbf-ft)
Apply ...
Exterior parts removal and installation
Side frame cover
Removal
Note
the left and right side frame covers are
installed symmetrically and therefore the
removal/installation procedure for one side is
the same as that for the other side.
Remove the bolt (1).
Remove the side frame cover (2).
...