Suzuki GSX-R 1000 Service Manual: Fuel pressure inspection
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Inspect the fuel pressure in the following procedures:
- lift and support the fuel tank. Refer to “fuel tank removal and installation” .
- Place a rag under the fuel feed hose (1) and remove the fuel feed hose.
- Install the special tools between the fuel pump and fuel delivery pipe.
Special tool
(a): 09940–40211 (fuel pressure
gauge
adapter)
(b): 09940–40220 (fuel pressure
gauge
attachment)
(c): 09915–77331 (oil pressure gauge
(1000
kpa))
(d): 09915–74521 (adapter hose)
- Turn the ignition on and check for fuel pressure.
Fuel pressure approx. 300 Kpa (3.0 Kgf/cm2, 43 psi)
If the fuel pressure is lower than the specification, check for the followings:
- fuel hose leakage
- clogged fuel filter
- pressure regulator
- Fuel pump
If the fuel pressure is higher than the specification, check for the followings:
- fuel pump
- pressure regulator
- Remove the special tools.
 Before
removing the special tools, turn the ignition switch off and release the fuel pressure slowly. |
- Reinstall the fuel tank. Refer to “fuel tank removal and installation” .
| Note connect the fuel feed hose to the fuel pump until it locks securely (a click is heard). |
Fuel pump inspection
Turn the ignition switch on and check that the fuel pump
operates for a few seconds.
If the fuel pump motor does not make operating sound, inspect the fuel pump
circuit connections or inspect th ...
Other materials:
Break-in
The first 800 km (500 miles) is the
most important in the life of your
motorcycle. Proper operation during
this break-in period will help
assure maximum life and performance
from your new motorcycle.
The following guidelines explain
proper break-in procedures.
Maximum engine speed recommen ...
Cushion rod bearing removal and installation
Removal
Remove the cushion rod. Refer to “cushion rod removal and installation”
.
Remove the cushion rod bearing with the special
tool.
Special tool
(a):
09921–20240 (bearing remover set)
Installation
Caution
the removed bearings must be replaced with
new on ...
Transmission related parts inspection
Refer to “transmission removal” , “transmission installation” and
“countershaft gear / driveshaft gear disassembly and assembly” .
Gearshift fork to groove clearance
Note
the clearance for each gearshift fork plays
an important role in the smoothness and
positiveness of the ...