Suzuki GSX-R 1000 Service Manual: Fuel pump components

Fuel tank removal and installation

Removal Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Remove the front s ...

Fuel pump disassembly and assembly

Disassembly Remove the fuel tank. Refer to “fuel tank removal and installation” .  Remove the fuel pump assembly (1) by removing its mounting bolts diagonally. Spil ...

Other materials:

Oil jet inspection
Refer to “oil jet removal and installation” . Oil jet Make sure that the oil jets are not clogged. If they are clogged, clean their oil passage using a wire of the proper size and compressed air. Piston cooling jet Oil jet (for transmission) Oil jet (for cam chain te ...

Cam chain guide inspection
Inspect the cam chain guide in the following procedures:  remove the cam chain guides. Refer to “cam chain guide / cam chain tensioner removal and installation” .  Check the contacting surface of the cam chain guides. If it is worn or damaged, replace it with a new one. ...

Clutch installation
Install the primary driven gear assembly (1). Caution  if it is difficult to install the primary driven gear, rotate the crankshaft.  Be sure to engage the oil pump drive sprocket with the primary driven gear. Install the spacer (2) and bea ...