Suzuki GSX-R 1000 Service Manual: License plate light removal and installation
Removal
- Remove the frame cover. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
- Disconnect the license plate light coupler (1).
- Remove the nuts.
- Remove the license plate light assembly (2).
Installation
Install the license plate light in the reverse order of removal. Pay attention to the following point:
- tighten the license plate light mounting nuts (1) to the specified torque.
Tightening torque license plate light mounting nut (a): 5 n·m (0.5 Kgf-m, 3.5 Lbf-ft)
License plate light components
License plate light bulb (12 v 5 w)
Lens cover
Lens
5
N·m (0.5 Kgf-m, 3.5 Lbf-ft)
...
License plate light bulb replacement
Caution
when you touch the bulb with your bare
hands, clean the bulb with a cloth moistened
with alcohol or soap water to prevent
premature bulb failure.
Remove the license ...
Other materials:
Starter clutch inspection
Refer to “starter clutch removal and installation” .
Starter clutch
Install the starter driven gear onto the starter clutch.
Turn the starter driven gear by hand to inspect the
starter clutch for a smooth movement. The gear
turns in one direction only. If a large resistance is felt
...
Front brake master cylinder / brake lever disassembly and assembly
Refer to “front brake master cylinder assembly removal and installation” .
Disassembly
Remove the reservoir cap (1), plate (2), diaphragm
(3) and reservoir tank (4).
Remove the brake light switch (5) and brake lever
(6).
Remove the dust boot (7) and push rod (8).
...
Front brake master cylinder parts inspection
Refer to “front brake master cylinder / brake lever disassembly and assembly”
.
Master cylinder
Inspect the master cylinder bore for any scratches or
other damage
Piston / rubber parts
Inspect the piston surface for any scratches or other
damage.
Inspect the primary cup, secondary cup ...